4 May 2026

An Investigation of Causes of Inaccuracy of Infrared Radiation Cameras for Large-Scale Additive Manufacturing Applications

Abstract: In additive manufacturing, accurate temperature data are needed for both real-time feedback for print operators and understanding the thermomechanical behavior for prediction and part quality characterization. Through the collection of accurate temperature data, thermal models can be validated to predict process-induced properties of parts. Infrared radiation (IR) is used to determine the temperature of a surface. Because IR cameras measure thermal radiation from a distance without contact, they are safe to use in high-temperature environments like 3D printing. An investigation of reported temperature values for multiple cameras during one print showed a decreasing trend for cameras close to the printer’s heat sources, which was not reflective of the printing process, and a discrepancy of ±20°C when printing at 200°C across overlapping camera views. Two more prints were studied to determine whether this camera behavior was unique to that print and geometry. The analysis showed the same results across all three prints, with camera-reported values having inconsistencies for a single layer, a subset of layers, and the scale of the print. Multiple possibilities for the cameras’ variances were explored. The IR cameras were determined to require further calibration and experimentation before reported temperature values can be treated as physical temperature values.