6 Mar 2025

Effect of Fighter Aircraft Traffic on Full-Depth Reclamation with Thin Surface Layers

Abstract: The US Army Engineer Research and Development Center (ERDC) constructed a full-scale test section to evaluate the effectiveness of different pavement surface technologies in sustaining fighter aircraft traffic. A deteriorated thin asphalt pavement was recycled utilizing full-depth reclamation (FDR) techniques with cement stabilization. Relatively thin surfacing solutions constructed with either conventional hot mix asphalt (HMA) or nontraditional surface materials were placed on the FDR layer and trafficked with a single-wheel F-15 load cart. Rutting behavior, instrumentation response, and nondestructive evaluation measurements were monitored during traffic. Experimental results showed that thin surface treatments and microsurfacing materials placed on FDR layers were capable of supporting an extremely limited number of F-15 operations, and the generation of foreign object debris (FOD) was a major concern. A 4 in. thick HMA layer was required to sustain a meaningful number of F-15 operations, that is, approximately 3,000, and a 2 in. thick HMA layer was required to sustain approximately 100 F-15 passes. An analysis using the Airfield Pavement Evaluation subroutine in PCASE suggested that existing stabilized equivalency factors were reasonable when the minimum asphalt layer thickness was specified. A reduced equivalency factor was observed when the asphalt layer thickness was less than the minimum thickness.