11 Jul 2024

Sliver Spall Mitigation: Field Investigation, Laboratory Study, and Mixture Proportioning Analysis

Abstract: A combined field and laboratory study was conducted to identify factors contributing to sliver spall of concrete pavements and recommend avenues for prevention. In this study, spall density maps of eight airfields were created, and cores were taken for petrographic analysis. A companion laboratory study evaluated nondestructive testing equipment for identifying concrete prone to sliver spalling. Concrete mix designs with good and poor performance were analyzed for trends in mixture proportioning and aggregate gradation. Spall density mapping indicated sliver spalling was more likely to occur on longitudinal joints and that the distress was not solely a material or mixture design-related issue. The laboratory study concluded that surface resistivity measurements were able to differentiate edge-finishing techniques (normal versus overworked, mortar-rich edge) after seven days of curing. An analysis of particle packing theory and mixture proportioning trends showed there was substantial overlap in the gradations for good and poor performing pavement. Thus, acceptable mixture designs can produce poor quality pavement if not constructed properly. The main contributors to early age sliver spalling of concrete airfield pavement occur during pavement construction.