10 Jul 2024

A Study of Phased-Array Ultrasonic Testing (PAUT) for Detecting, Sizing, and Characterizing Flaws in the Welds of Existing Hydraulic Steel Structures (HSS)

Abstract: Hydraulic steel structures (HSS) are components of navigation, flood control, and hydropower projects that control or regulate the flow of water. Damage accumulates in HSS as they are operated over time, and they must be inspected periodically. This is often accomplished using nondestructive testing (NDT) techniques. If damage is detected, the structure’s fitness for continued service must be evaluated, which requires information on the location and size of discontinuities. This information can be obtained using ultrasonic testing (UT) techniques. However, there is limited information on the reliability of UT techniques with respect to detecting, sizing, and characterizing flaws in HSS. This study addresses this gap. Round-robin experiments were carried out using phased-array ultrasonic testing (PAUT) to scan weld specimens representing a variety of HSS geometries. The results of the round-robin experiments were analyzed to estimate the probability of detection (POD) and to assess the influence of factors potentially affecting POD. Uncertainty in estimates of flaw length and height were described, and partial safety factors were derived for use in fitness-for-service analyses. These results demonstrate the importance of the technician as a factor influencing the reliability of NDT techniques applied to HSS.

22 Dec 2022

2021 Guided Wave Inspection of California Department of Water Resources Tainter Gate Post-Tensioned Trunnion Anchor Rods: Oroville Dam

Abstract: The Engineering and Test Branch within the Division of Operations and Maintenance of the California Department of Water Resources (DWR) and U.S. Army Corps of Engineers (USACE), Sacramento District, tasked the Sensor Integration Branch (SIB) at the Engineer Research and Development Center (ERDC) to perform nondestructive testing (NDT) on the trunnion anchor rods at Oroville Dam through the use of ultrasonic guided waves. This is the fourth year of this NDT. The results of the testing are presented along with qualitative analysis in determining whether a rod is intact or compromised. Analysis is based upon the expected results from other rods at the site, knowledge of rod response at other sites, data gathered from the trunnion rod research test bed at ERDC, and comparison to the previous year’s effort.

28 Mar 2022

2020 Guided Wave Inspection of California Department of Water Resources Tainter Gate Post-Tensioned Trunnion Anchor Rods: Oroville Dam

Abstract: The Engineering and Test Branch within the Division of Operations and Maintenance of the California Department of Water Resources (DWR) and U.S. Army Corps of Engineers (USACE), Sacramento District, tasked the Sensor Integration Branch (SIB) at the Engineer Research and Development Center (ERDC) to perform non-destructive testing (NDT) on the trunnion anchor rods at Oroville Dam through the use of ultrasonic guided waves. This is the third year of this NDT. The results of the testing are presented along with qualitative analysis in determining whether a rod is in-tact or compromised. Analysis is based upon the expected results from other rods at the site, knowledge of rod response at other sites, data gathered from the trunnion rod research test bed at the ERDC, and comparison to the previous year’s effort.