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Tag: Concrete--Testing
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  • Accelerated Concrete Flexural Strengths for Airfield Pavements

    Abstract: Mixture-proportioning studies and submittals are an integral part of the pavement design and planning process as outlined in the Unified Facilities Guide Specification 32 13 14.13 for Department of Defense airfield pavements. Many aspects of the required testing are time-consuming due to the duration of the test (e.g., alkali–silica reaction experiments) or to the required concrete age at testing (e.g., compressive or flexural strength testing). Time awaiting testing results often delays projects and adds cost. The objective was to develop an accelerated testing requirement for flexural strength (currently 650 psi or greater at 90 days), thereby reducing the time to pavement acceptance. Potential accelerated testing methodologies were evaluated in a literature review. A statistical analysis generated under a design of experiments protocol determined concrete flexural strength gain and correlation ratios. Results of the statistical analysis showed that a reduced flexural strength of 600 psi could be accepted at 14 days and still reach the minimum flexural strength requirement of 650 psi at 90 days with high certainty (i.e., greater than 95% certainty). Additionally, the results stemming from the design of experiments compared favorably with data gathered from four mixture-proportioning submittals acquired via the Transportation Systems Center.
  • Performance of Active Porcelain Enamel Coated Fibers for Fiber-Reinforced Concrete: The Performance of Active Porcelain Enamel Coatings for Fiber-Reinforced Concrete and Fiber Tests at the University of Louisville

    Abstract: A patented active porcelain enamel coating improves both the bond between the concrete and steel reinforcement as well as its corrosion resistance. A Small Business Innovation Research (SBIR) program to develop a commercial method for production of porcelain-coated fibers was developed in 2015. Market potential of this technology with its steel/concrete bond improvements and corrosion protection suggests that it can compete with other fiber reinforcing systems, with improvements in performance, durability, and cost, especially as compared to smooth fibers incorporated into concrete slabs and beams. Preliminary testing in a Phase 1 SBIR investigation indicated that active ceramic coatings on small diameter wire significantly improved the bond between the wires and the concrete to the point that the wires achieved yield before pullout without affecting the strength of the wire. As part of an SBIR Phase 2 effort, the University of Louisville under contract for Ceramics, Composites and Coatings Inc., proposed an investigation to evaluate active enamel-coated steel fibers in typical concrete applications and in masonry grouts in both tension and compression. Evaluation of the effect of the incorporation of coated fibers into Ultra-High Performance Concrete (UHPC) was examined using flexural and compressive strength testing as well as through nanoindentation.