7 Oct 2024

Full-Scale Evaluation of Saltwater Concrete for Airfield Pavement Construction and Repair

Abstract: The US Navy has a need to rapidly construct concrete facilities onshore to support contingency operations. Mixing water for concrete is typically specified to be freshwater; however, in many scenarios there are limited amounts of freshwater available for construction. Thus, use of readily available saltwater would be advantageous. This project’s objective was to evaluate the suitability of saltwater as a replacement for freshwater for producing concrete airfield pavement under relevant operational scenarios. Three full-scale test sections were constructed, and performance was evaluated in the context of relatively short design life requirements. First, direct comparison slabs of freshwater and saltwater concrete were constructed and exposed to ambient environmental conditions for one year; periodic concrete strength measurements were made. Next, 8 in. thick and 11 in. thick saltwater concrete pavements were constructed then subjected to P-8 aircraft accelerated loading. Finally, four airfield damage repair techniques were executed using saltwater and subjected to accelerated P-8 aircraft loading. Saltwater concrete performance was found to be similar to freshwater concrete for all scenarios investigated. The overall conclusion was that saltwater can be used in place of freshwater for concrete airfield pavement construction and repair for short- to medium-term use (1–2 yr) with no meaningful impact to mission requirements.

2 Feb 2024

Extreme Cold Weather Airfield Damage Repair Testing at Goose Bay Air Base, Canada

Abstract: Rapid Airfield Damage Recovery (RADR) technologies have proven successful in temperate and subfreezing temperatures but have not been evaluated in extreme cold weather temperatures near 0°F. To address this capability gap, laboratory-scale and full-scale testing was conducted at these temperatures. Methods developed for moderate climates were adapted and demonstrated alongside methods that used snow harvested on-site as compacted backfill. After only a few days of training, seven experimental repairs were conducted by Canadian airmen at Goose Bay Air Base in Labrador, Canada, and load tested with a single-wheel C-17 load cart. Existing RADR technologies performed adequately despite the freezing temperatures, with the main tactic, techniques, and procedures modification being an increased cure time for the rapid-setting concrete surface material. Compacted snow-water slurry methods also performed well, demonstrating their ability to withstand over 500 passes of single-wheel C-17 traffic after sufficient freezing time.

6 Apr 2023

Naval Expeditionary Runway Construction Criteria: P-8 Poseidon Pavement Requirements

Abstract: A full-scale airfield pavement test section was constructed and trafficked by the US Army Engineer Research and Development Center to determine minimum rigid and flexible pavement thickness requirements to support contingency operations of the P-8 Poseidon aircraft. Additionally, airfield damage repair solutions were tested to evaluate the compatibility of those solutions with the P-8 Poseidon. The test items consisted of various material thickness and strengths to yield a range of operations to failure allowing development of performance predictions at a relatively lower number of design operations than are considered in traditional sustainment pavement design scenarios. Test items were trafficked with a dual-wheel P-8 test gear on a heavy-vehicle simulator. Flexible pavement rutting, rigid pavement cracking and spalling, instrumentation response, and falling-weight deflectometer data were monitored at select traffic intervals. The results of the trafficking tests indicated that existing design predictions were generally overconservative. Thus, minimum pavement layer thickness recommendations were made to support a minimum level of contingency operations. The results of full-scale flexible pavement experiment were utilized to support an analytical modeling effort to extend flexible pavement thickness recommendations beyond those evaluated.

9 Dec 2021

Evaluation of Geocell-Reinforced Backfill for Airfield Pavement Repair

Abstract: After an airfield has been attacked, temporary airfield pavement repairs should be accomplished quickly to restore flight operations. Often, the repairs are made with inadequate materials and insufficient manpower due to limited available resources. Legacy airfield damage repair (ADR) methods for repairing bomb damage consist of using bomb damage debris to fill the crater, followed by placement of crushed stone or rapid-setting flowable fill backfill with a foreign object debris (FOD) cover. While these backfill methods have provided successful results, they are heavily dependent on specific material and equipment resources that are not always readily available. Under emergency conditions, it is desirable to reduce the logistical burden while providing a suitable repair, especially in areas with weak subgrades. Geocells are cellular confinement systems of interconnected cells that can be used to reinforce geotechnical materials. The primary benefit of geocells is that lower quality backfill materials can be used instead of crushed stone to provide a temporary repair. This report summarizes a series of laboratory and field experiments performed to evaluate different geocell materials and geometries in combinations with a variety of soils to verify their effectiveness at supporting heavy aircraft loads. Results provide specific recommendations for using geocell technology for backfill reinforcement for emergency airfield repairs.

15 Jun 2021

Alternatives for Large Crater Repairs using Rapid Set Concrete Mix®

Abstract: Research was conducted at the U.S. Army Engineer Research and Development Center (ERDC) in Vicksburg, MS, to identify alternative repair methods and materials for large crater repairs using Rapid Set Concrete Mix®. This report presents the technical evaluation of the field performance of full-depth slab replacement methods conducted using Rapid Set Concrete Mix® over varying strength foundations. The performance of each large crater repair was determined by using a load cart representing one-half of the full gear of a C-17 aircraft. Results indicate that using rapid-setting concrete is a viable material for large crater repairs, and the performance is dependent on surface thickness and base strength.

22 Apr 2021

Rapid Airfield Damage Recovery Next Generation Backfill Technologies Comparison Experiment : Technology Comparison Experiment

Abstract: The Rapid Airfield Damage Recovery (RADR) Next Generation Backfill Technology Comparison Experiment was conducted in July 2017 at the East Campus of the U.S. Army Engineer Research and Development Center (ERDC), located in Vicksburg, MS. The experiment evaluated three different crater backfill technologies to compare their performance and develop a technology trade-off analysis. The RADR next generation backfill technologies were compared to the current RADR standard backfill method of flowable fill. Results from this experiment provided useful information on technology rankings and trade-offs. This effort resulted in successful crater backfill solutions that were recommended for further end user evaluation.