21 Apr 2025

Evaluation of NiTech FG-NDGB Pelletized Asphalt for Rapid Airfield Damage Recovery Applications

Purpose: The NiTech Corporation’s FG-NDGB Pelletized Asphalt (PA), herein referred to as NiTech PA, was identified as a surfacing material for Rapid Airfield Damage Recovery (RADR) applications by the US Air Force Civil Engineer Center (AFCEC). AFCEC tasked the US Army Engineer Research and Development Center (ERDC) with evaluating NiTech PA by conducting full-scale crater repairs and applying simulated F-15E aircraft loads. The properties of the repair material were also to be obtained via laboratory characterization testing.

3 Mar 2025

Full-Depth Reclamation Equipment Evaluation and Expedient Pavement Reconstruction Process Development

Abstract: Full-depth reclamation (FDR) is a rehabilitation approach that can be readily applied to rapidly restore the structural capacity of heavily distressed or structurally deficient airfield asphalt pavements. This report presents a market survey of compact FDR construction equipment that could be deployed in contingency environments. Current equipment inventories from the US Air Force and Marine Corps were reviewed to identify gaps in terms of equipment for pavement reconstruction via the FDR technique. Additionally, a field demonstration was conducted to assess the effectiveness and productivity of FDR reclaimers on representative airfield asphalt pavements. A preliminary reconstruction process and a spreadsheet based calculator were developed to estimate construction times for the FDR technique. Examples of pavement reconstruction scenarios were generated to illustrate the FDR process as well as identify an approach with optimized construction times. The information in this report aims to assist in the implementation of reconstruction specifications for the FDR technique as applicable to expedient construction projects in contingency environments.

28 Feb 2025

The 2023 Joint Airfield Damage Repair Symposium (JADRS) at Fort Liberty, North Carolina

Abstract: The US Army Engineer Research and Development Center (ERDC) and the 20th Engineer Brigade, 27th Engineer Battalion, executed the Joint Airfield Damage Repair Symposium from 5 to 14 June 2023. The event was a training experience for personnel executing pavement-repair tasks and a planning and coordination exercise for senior military and civilian leaders developing technologies and plans for airfield damage repair (ADR). The participants included 14 trainers, 8 staff members, 48 observers, and 145 trainees from the US Army, Air Force, Navy, and Marines. The Military Occupational Specialty of most Army trainees was 12N, Horizontal Construction Engineer. The symposium also included a workshop attended by more than 20 organizations representing all branches of the US Military. Breakout sessions were used to develop strategies to address gaps in ADR materials, training, and doctrine. At the end of the symposium, the 27th Engineer Battalion identified needs for an updated joint doctrine detailing the capabilities residing within each service branch and defining their roles and responsibilities, equipment up-grades based on commercially available products that would enhance efficiency for ADR missions, positioning ADR materials in strategic locations to reduce the logistical burden of delivery, and lighter, more expeditionary ADR kits across each service.

15 Aug 2024

Repair Quality Assessment: Spiral 4

Abstract: The Expedient and Expeditionary Airfield Damage Repair (E-ADR), Joint Capability Technology Demonstration (JCTD) program developed, demonstrated, and transitioned a repeatable capability for rapidly repairing bomb-damaged craters at adaptive base locations using logistically friendly technologies, indigenous materials, and less manpower than traditional crater repair methods. Within the E-ADR JCTD program, quality assessment took a major role to ensure quality repairs were performed while meeting the requirements of “just enough, just in time.” Repair criteria for backfill compaction and surface cap quality were developed through extensive testing. These criteria were incorporated into an easy-to-use and deployable smartphone application, the E-ADR Repair Assessment (ERA) application. This report focuses on the backfill quality assessment criteria development, roughness tolerance of surface caps checking procedure, and the development of the ERA application. The criteria and the ERA application both proved successful in the expedient evaluation of backfill and surface cap materials.

2 Feb 2024

Extreme Cold Weather Airfield Damage Repair Testing at Goose Bay Air Base, Canada

Abstract: Rapid Airfield Damage Recovery (RADR) technologies have proven successful in temperate and subfreezing temperatures but have not been evaluated in extreme cold weather temperatures near 0°F. To address this capability gap, laboratory-scale and full-scale testing was conducted at these temperatures. Methods developed for moderate climates were adapted and demonstrated alongside methods that used snow harvested on-site as compacted backfill. After only a few days of training, seven experimental repairs were conducted by Canadian airmen at Goose Bay Air Base in Labrador, Canada, and load tested with a single-wheel C-17 load cart. Existing RADR technologies performed adequately despite the freezing temperatures, with the main tactic, techniques, and procedures modification being an increased cure time for the rapid-setting concrete surface material. Compacted snow-water slurry methods also performed well, demonstrating their ability to withstand over 500 passes of single-wheel C-17 traffic after sufficient freezing time.

15 Sep 2022

Evaluation of a Prototype Integrated Pavement Screed for Screeding Asphalt or Concrete Crater Repairs

Abstract: Finishing, or screeding, the hot mix asphalt or rapid-setting concrete surface of a crater repair is important for rapid airfield damage recovery (RADR) since it determines the aircraft ride surface quality. The objective of RADR repairs is to expediently produce a flush repair, defined as ±0.75 in. of the surrounding pavement surface, with minimal logistical and personnel burden. Multiple screeds were previously evaluated; the most recent project proposed a prototype design of a telehandler-operated integrated screed for both small and large repairs using asphalt or concrete. This project’s objective was to finalize the prototype design and fabricate and test the prototype RADR screed. The prototype RADR screed was successful for small repairs (8.5×8.5 ft). Large repairs (30×30 ft) were generally successful with modest repair quality criteria (RQC) issues being the only notable deficiencies. Large concrete repair RQC issues were attributed to plastic formwork movement, and large asphalt repair RQC issues were attributed to compaction issues or improper roll-down factors. Methods to mitigate these factors were investigated but should be further evaluated. Overall, the RADR screed was successful from technical perspectives but, functionally, is 600-800 lb overweight. Weight reduction should be considered before entering production.

13 Jul 2022

Effects of Impure Water Sources on Early-Age Properties of Calcium Sulfoaluminate Cements for Rapid Airfield Damage Recovery

Abstract: In austere environments with limited access to clean water, it is advantageous to use nonpotable water for construction (i.e., mixing water for concrete.) In rapid-response situations such as rapid airfield damage recovery (RADR), the use of calcium sulfoaluminate (CSA) cements is beneficial for expedient pavement repairs because of their rapid strength gain characteristics. However, the hydration products formed by CSA cements are substantially different from those formed by ordinary portland cement and might react differently to impurities that water sources may contain. A laboratory study component investigated the application of various salts and impure sources of mixing water with commercially available CSA cement-based products. A field component studied the application of naturally occurring impure water sources for RADR. Recommendations are made for implementation of impure mixing water for RADR using commercially available flowable fill and concrete products made with CSA cement.

9 Dec 2021

Evaluation of Geocell-Reinforced Backfill for Airfield Pavement Repair

Abstract: After an airfield has been attacked, temporary airfield pavement repairs should be accomplished quickly to restore flight operations. Often, the repairs are made with inadequate materials and insufficient manpower due to limited available resources. Legacy airfield damage repair (ADR) methods for repairing bomb damage consist of using bomb damage debris to fill the crater, followed by placement of crushed stone or rapid-setting flowable fill backfill with a foreign object debris (FOD) cover. While these backfill methods have provided successful results, they are heavily dependent on specific material and equipment resources that are not always readily available. Under emergency conditions, it is desirable to reduce the logistical burden while providing a suitable repair, especially in areas with weak subgrades. Geocells are cellular confinement systems of interconnected cells that can be used to reinforce geotechnical materials. The primary benefit of geocells is that lower quality backfill materials can be used instead of crushed stone to provide a temporary repair. This report summarizes a series of laboratory and field experiments performed to evaluate different geocell materials and geometries in combinations with a variety of soils to verify their effectiveness at supporting heavy aircraft loads. Results provide specific recommendations for using geocell technology for backfill reinforcement for emergency airfield repairs.

15 Jun 2021

Alternatives for Large Crater Repairs using Rapid Set Concrete Mix®

Abstract: Research was conducted at the U.S. Army Engineer Research and Development Center (ERDC) in Vicksburg, MS, to identify alternative repair methods and materials for large crater repairs using Rapid Set Concrete Mix®. This report presents the technical evaluation of the field performance of full-depth slab replacement methods conducted using Rapid Set Concrete Mix® over varying strength foundations. The performance of each large crater repair was determined by using a load cart representing one-half of the full gear of a C-17 aircraft. Results indicate that using rapid-setting concrete is a viable material for large crater repairs, and the performance is dependent on surface thickness and base strength.

12 May 2021

Methodology for Remote Assessment of Pavement Distresses from Point Cloud Analysis

Abstract: The ability to remotely assess road and airfield pavement condition is critical to dynamic basing, contingency deployment, convoy entry and sustainment, and post-attack reconnaissance. Current Army processes to evaluate surface condition are time-consuming and require Soldier presence. Recent developments in the area of photogrammetry and light detection and ranging (LiDAR) enable rapid generation of three-dimensional point cloud models of the pavement surface. Point clouds were generated from data collected on a series of asphalt, concrete, and unsurfaced pavements using ground- and aerial-based sensors. ERDC-developed algorithms automatically discretize the pavement surface into cross- and grid-based sections to identify physical surface distresses such as depressions, ruts, and cracks. Depressions can be sized from the point-to-point distances bounding each depression, and surface roughness is determined based on the point heights along a given cross section. Noted distresses are exported to a distress map file containing only the distress points and their locations for later visualization and quality control along with classification and quantification. Further research and automation into point cloud analysis is ongoing with the goal of enabling Soldiers with limited training the capability to rapidly assess pavement surface condition from a remote platform.